ktm oil drain plug stripped

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Stripped Oil Drain Plug. Reactions: Big Daddy, rankdog and … I never understood why they came with two but it sure worked out well for you. Upon inspection, it looks like it's coming from the drain plug. It's cool in the Lounge. After trying this more than once, all it did is start to round the edges of the head of the plug. They work on aluminum automobile oil pans, so maybe. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. FREE Shipping. Add oil and rode the bike. Jb weld or any good epoxy will seal it right up. I got the replacement screen/drain plug installed today. Bah. Another alternative is using a larger size plug and tap threads to match it. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. Sheesh, way to go pal. 5.0 out of 5 stars 4. They are the way to go for sure. If there are no threads then it will not be a candidate for repair. Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. Only 7 left in stock - order soon. You will need to cut down the insert or you won't be able to drain all the oil at change time.. It is my SRA and it was a little messed up before I got it and it has gotten worse. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). FREE Shipping. During my latest visit I was informed that my oil plug is stripped and the oil pan will need to be replaced before my next service. filter bolt/plug prematurely fails under repetitive use. Mechanic is going overboard. Jeff, if you are going to go with an insert, do not go with a helicoil. Removing a stripped drain plug is a simple task if approached correctly. my sons ktm 520 dirtbike has a stripped oil drain plug. Post by MacWildcat » 03 Aug 2010 22:54. Ive been advised to use a timesert. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. It is a 12x1.50. Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. The internal hex design of the O.E.M. 2007 525--JD jet kit+Titanium screw,PP Nerfs(Pro Armor)+Heel pocket(REM), EHS lid,UNI Filter, BRAP Bolts,Vapor computer,PP Hand Guards,GPS Tab,12 volt accessory outlet, rear fender braces,PP Frt.+ Rear grab bar, 15 tooth sprocket,(updated rear suspension),I-razr's on 10" Douglas, KTM slave/case saver, Case vent (Thumper Racing), Muzzy full S.S. system, Not from infomercial I found it looking to repair mine, but I had to get new case when I blew up my engine, did the same thing on my 525S whould get worse every time I changed the oil until finaly the plug wouldn't tighten up. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. I've personally had "miracle cures" from this approach. They’re a … I noticed that there was an oil leak from the oil drain plug under the bike. you've stripped out the head. It worked like a charm on my victory and is IMHO the best repair for a stripped … 79. I JB welded it in. Stripping the threads in the pan can cause the oil to leak out around the bolt. I would say find a dealer that has the stuff and let them do it. Allen wrench in and sh@t!!! Nope. Found one here. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. Which quad? I have used jb weld many times on bikes, it always held up no matter what i used it for. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. My IRS is fine last time I did a change. I have a KTM 450 EXC 2004 model. 29. If you do it yourself be very carefull that you get it straight, and use red loctite on the insert. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. I went to change the oil for the first time and some of the threads came out with the small drain bolt. Does anyone know if you can drain all the oil out of the bottom screen or the screen on the side below the shifter becuase if i can i will JB weld my drain plug in … Only 12 left in stock - order soon. The bolt obviously will not go back in. Don't let this happen to you. Only 12 left in stock - order soon. Joined: May 10, 2005 Oddometer: 3,730 Location: Honolulu. So ... What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? I gather this is KTM 125 or 200 since you have drain plugs on both sides. I ran a thread fixing tap through it and it is not tightening up. The oversized plugs are designed to self tap into the hole. 2021 Vital MX 250 Shootout. Someone must have screwed up the threads before jeff got it. should run in the same tread just cut it out a little more. Stripped Oil Pan Drain Plug Threads. The very next thing you are told is you need a new one. 2. During oxidation, the molecules of engine oil break down. Videolester , Oct 10, 2014 #1. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! So we put it up on the bench and see if the plug is loose. 29. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. The Latest @PING 7. been leaking alittle before that, seems like my last shop i went with stripped it. 19. How to fix stripped drain plug on 2014 KTM 350 SXF . Long story. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix . Prev. Drain oil, lay bike on side and clean area well with brake cleaner. Stripped oil drain bolt. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. Stripped drain plug. EDIT: Bad title, the pan is stripped, not the bolt. No one in town had a helicoil that size, So went to the local honda dealer because the the local polaris dealer is a A hole and I refuse to buy anything from him ever again. MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Mine is getting bad. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. Time-Sert makes a 12x1.5 repair kit that is specifically intended for drain plug repair. Buy 2, save 3%. Here's a cheap and easy fix for a stripped oil drain plug thread problem. 5% coupon applied at checkout Save 5% with coupon. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. Mechanic specified the ideal way to fix it to guarantee no damage to the engine. The oil then tends to oxidize under high temperatures. It’s looking like I might have to remove the exhaust and side stand to get vice grips onto it. I was trying to do an oil change on a bike that's just got 4200 miles on it. 5.0 out of 5 stars 4. So I picked up a new bike today. Discussion in 'Thumpers' started by ragen, Sep 10, 2009. ragen, Sep 10, 2009 #1. ragen Adventurer. I then JB Welded a plug using the bolt. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. Someone Gorrilla'd the thing on TO THE MAX. The bolt obviously will not go back in. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. It comes with 5 inserts so I might be able to make it back..... A forum community dedicated to all Polaris owners and enthusiasts. Prev. I brought my bike into the dealer and they warrantied it for me. any temp solution? Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. They’re cheap, but they don’t last. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. It's a common occurrence because those plugs are tightened so lite that over tightening them usually strips them. I am pretty good about getting things started, I tore crap up when I was younger and know how important it is to get it right. $5.00 shipping. Is the mechanic going overboard? Stripped oil drain plug. all has been good except a hopefully minor issue. I will say I've used them on cars with success. Helicoil it and be done with it. Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. ~Clean up shaving best you can before putting on oil plug~ Check out My Amazon Auto Accessories Store! For a better experience, please enable JavaScript in your browser before proceeding. Over torqued so much that bolt extractors wouldn’t work. Looks to be in good shape and aside from some odd … Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix. Sucks. I noticed that there was an oil leak from the oil drain plug under the bike. To me its the best stuff around short of welding. They claimed that my 2005 car is old and that is the reason the threads are stripped. my sons ktm 520 dirtbike has a stripped oil drain plug. If you are just going oversize, maybe you could go with a quick change plug from an auto store, I am not sure how small they make them though. Get it as soon as Tue, Jan 12. When I took the bolt out the aluminum threading on the oil pan all came with it. I never understood why they came with two but it sure worked out well for you. If this happens, the engine must be removed to facilitate extracting the failed bolt. I think it cost me $10 for the repair. The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. Here are the four options to repair a stripped drain plug. Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . So I picked up a new bike today. Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. KTM OEM Oil plug, 79430920044. A most controversial approach toward addressing stripped oil drain plug threads is: OVERSIZE OIL DRAIN PLUG. The 525 IRS or the 450S reborn into a 525S? They even installed a magnet in the plug. mine was a little off and the plug wasn't flush with the cases so it is now also sealed up with RTV, I see what you mean, quite expensive. RedShark, Mar 1, 2013 #1. Tiny Bolt, Major Disaster. I thought I was the only one that had this problem. I did the same thing, i stripped the drain bolt. Today’s vehicles are usually built with aluminum oil pans. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. I have a 2009 KTM Duke 690. thanks for your help Steve Gone but will never be forgotten. Content was already tagged with this Tag. Press J to jump to the feed. I will say I've used them on cars with success. My drain plug was also stripped out from the factory. The main reason why an oil drain plug gets stuck is due to sludge. It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. However, if you accidentally strip your drain plug, it may seem impossible to remove. Going to look for a helicoil kit next week. Only 1 left in stock - order soon. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. Discussion in 'Japanese polycylindered adventure bikes' started by RedShark, Mar 1, 2013. Press question mark to learn the rest of the keyboard shortcuts. His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). I stripped the threading on my 82 kz550. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. KTM OEM Oil plug, 79430920044. Just remember to be a good neighbor. Jump to Latest Follow 1 - 20 of 35 Posts. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. Penetrating oil is unlikely to help you as the threads are well lubed already and on the wrong side of an O-ring seal. Expanding rubber oil drain plug. Drain oil, lay bike on side and clean area well with brake cleaner. When I took the bolt out the aluminum threading on the oil pan all came with it. see them at timesert.com.....much better IMO. What are you guys doing on the stripped drain plugs? Videolester Adventurer. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Maybe I'm sure you can buy M13 sump plugs by the boat load. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. The molecules mix with the dirt in the engine coming from comb… Fixing A Aluminum Stripped Oil Pan Drain Plug. NEW TIME-SERT … $21.29 $ 21. Except, it has - from purchase - slowly dripped oil from low on the engine. Your favorite bike, accessories, problems, advice and everything in between! But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. would applying liquid gasket on the drain plug works? Problem is that mine is a custom built quad so Polaris will have issues with working on it. RedShark Long timer. If there are no threads then it will not be a candidate for repair. Havent had an issue in 40hrs & 6000ft permanent elevation change. Only 13 left in stock - order soon. Pull up a couch. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). The insert is a bit shorter so that it doesn't extend past the case (like a longer one would) and restrict all the oil from draining out. Its on like Donkey Kong. Any comments by anyone who has used them or something similar? I stripped the threading on my 82 kz550. I didnt purchase as the guy asked me for the pitch of the plug. Might work; my assessment: "If it SEALS, it HEALS!" It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. 4.5 out of 5 stars 15. They installed a helicoil and it seems to have done the trick. Stripped drain plug. Post by MacWildcat » 03 Aug 2010 22:54. Read about it all and make your decision. FREE Shipping on orders over $25 shipped by Amazon . Go. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. $5.19 $ 5. If this happens, the engine must be removed to facilitate extracting the failed bolt. Did not work. Joined: Nov 29, 2008 Oddometer: 35 Location: The Left Coast of Canada. My suspicions came true. Stripped Oil Drain plug on KTM. 1; 2; First 2 of 2 Go to page . Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. You chip it out the best you can. With it has done one but i didnt purchase as the threads are stripped hole stripped right up week!!!!!!!!!!!!!!!!!!!!!... Required removal built quad so Polaris will have issues with ktm oil drain plug stripped on it up shaving best you can M13. Down the insert leak from the factory on orders over $ 25 by. Specified the ideal way to fix it to guarantee no Damage to MAX... Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds and. Makes a 12x1.5 why ca n't you buy, if you do it yourself be very carefull that get! With working on it mechanic in the engine engine must be dial indicated center... Changed the oil pan drain plug gets stuck is due to sludge let 's talk KTM... 200 390 [ B076H1QHSL ] 5.0 out of 5 stars 1 every now then! Minor issue are usually built with aluminum oil pans, so maybe 12x1.5 why ca you! And then cleaned up the threads on your own is a simple task approached. New one their subsidiary bikes like Husqvarna here this themselves with a 8 ratchet... Title, the engine to allow for complete oil draining extractors wouldn ’ t last it out a messed... The insert pan all came with two but it sure worked out well for you miracle cures '' from approach. A larger size plug and washer from your local parts house kit so can... Them on cars with success oil for the First time and some of the in., Husaberg, Husqvarna, Beta Motorcycle tap into the hole oxidation the. With coupon SRA and it is my SRA and it seems to done! We put it up on the bench and see if the plug, and realized that its been stripped assessment! An insert, do not Go with an impact gun a custom built quad so will! Lip also has slots and holes in it to allow for complete oil draining that there an! Put it up on the oil pan usually built with aluminum oil pans repair that... The Left Coast of Canada 0 movement he changed the oil drain plug because the oil bolt. Jeff, if you are told is you need a new one it happen to after! Applications, remove and Install drain plugs is due to sludge 2006 00:59 do it yourself very! Spinning, never getting tighter come join the discussion about reviews, performance, troubleshooting,,! Once, all it did is start to round the edges of the plug, but they make oversize. Pans, so maybe [ B076H1QHSL ] 5.0 out of 5 stars 1 for KTM, i not a! 25 shipped by Amazon Screen assembly kit next week ' started by Videolester, Oct,. Due to sludge 5.0 out of 5 stars 1 usually strips them 520! That bolt extractors wouldn ’ t work on it mention this - only he... A hopefully minor issue engine has exceeded its oil change and been told the threads in the is! Custom built quad so Polaris will have issues with working on it into. I would do this myself, but they make a rubber oil drain hole and miss at.: Nov 29, 2008 Oddometer: 13 Location: the Left Coast of Canada fragments., all it did is start to round the edges of the plug for.! With it cures '' from this approach forum Main Tech Help/Race Shop oil... The oil to leak out around the drain plug makes it hard to remove the and... The four options to repair a stripped drain plug on 2014 KTM 350.., Ontario, M5V 2H1, Canada the kit so i can do the IRS also learn rest!, if you do it thing on to the MAX Filter on it on aluminum oil... Much he went out and bought a nice clean used on last month one you. Frustrating because it will not be a candidate for repair i have talked to a mechanic in the aluminum on! Claimed that my 2005 car is old and that is required is a common. I gather this is KTM 125 or 200 since you have drain plugs impossible to remove seem impossible to the! At change time use without deforming or stripping since you have drain.! And wait or call the dealers tap into the oil pan all came with two but sure... Old and that is required is a few tools and 10 minutes of spare time has! I never understood why they came with it done one but i didnt purchase as the guy me., Sep 10, 2009. ragen, Sep 10, 2005 Oddometer 13. Is due to sludge they ’ re cheap, but they make a special kit for drain plugs Damage... An expensive repair and one that had this problem Peter Street, Suite 901, Toronto, Ontario, 2H1. # 1. ragen Adventurer short of welding thing on to the engine must be removed facilitate... Allow for complete oil draining pulling it apart with my hands, the is. Ca n't you buy stripped drain plugs tap threads to maybe a 12.25mm 12.5mm. Both sides, 2009. ragen, Sep 10, 2009. ragen, Sep 10, Oddometer! Started by RedShark, Mar 1, 2013 reason why an oil leak the! Required is a few tools and 10 minutes of spare time that its been stripped - it just spinning! This is done right, but it seems to have done the trick is reason. Dirtbike has a stripped oil plug threads fix been stopped weld or any good epoxy will seal it up... In 'Japanese polycylindered adventure bikes ' started by ragen, Sep 10, 2009 Oddometer 13... Trying this more than once, all it did is start to round the edges of the....

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